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Micanite heating elements: High-temperature heating solutions for demanding applications
Our heating mat is integrated between two micanite heating plates.
The heating elements can be positioned with millimeter precision using CNC technology.
If required, we can supply the heating elements already connected and ready to plug in.
You need one Heating element for extreme temperatures above 200 °C – and up to a maximum of 600 °COur micanite-insulated surface heating elements, also mica heaters called, hold extreme temperatures This high power density and robustness make it the ideal choice for industrial applications, where reliable and durable heating solutions are required under high temperature conditions.
High-temperature heating elements with micanite and textile heating mats
The core of our high-temperature heating elements is micanite, a natural mineral whose exceptional insulating properties remain unchanged even at several hundred degrees Celsius. Its structural integrity and insulating capacity guarantee long-lasting and reliable performance.
By combining the outstanding thermal properties of micanite with state-of-the-art manufacturing technologies, we create heating elements of the highest precision. Our specially developed heating mats, embedded between two micanite plates, ensure homogeneous heat distribution and form a robust and highly efficient heating element.
Custom-made flexible micanite heating elements with CNC technology
Our CNC technology enables the production of custom shapes and sizes, including complex geometries with precise cuts, which can be achieved, for example, using our laser cutting systems. Furthermore, we apply the heating conductor to textile substrates with millimeter precision using CNC embroidery machines.
This allows us to offer flexible micanite heating elements that are precisely tailored to our customers' requirements. The heating elements have a comparatively lightweight design, thus contributing to weight reduction in applications where this is crucial. They are also optimized for efficient and space-saving solutions, with easy handling and installation.
Advantages of our heating mats or heating elements for micanite heaters
Chemical resistance:
✔ Insensitive to chemical reactions and resistant to aggressive liquids.
✔ Withstands even corrosive substances and solvents without decomposing.
✔ Offers lasting stability in chemically demanding environments.
Durable and resilient:
✔ Designed for a long service life and withstands even the toughest operating conditions.
✔ Robust and reliable, even under continuous use.
✔ Offers exceptional durability, reducing downtime and maintenance costs.
Resistant to extreme conditions:
✔ Withstands extreme temperatures and high pressure without losing its shape or function.
✔ Ideal for applications requiring high thermal and mechanical loads.
✔ Offers reliable performance in environments with high temperature fluctuations and pressure conditions.
Electrical insulation:
✔ Provides excellent electrical insulation and protects against short circuits.
✔ Ensures safe and reliable electrical isolation.
✔ Essential for applications where electrical safety is of utmost importance.
Thermal insulation:
✔ Minimizes heat loss and improves energy efficiency.
✔ Provides an effective thermal barrier.
✔ Helps with even heat distribution.
Cost-effective compared to pure mica sheets:
✔ Offers the benefits of mica at an affordable price.
✔ An economical solution without compromising on performance.
✔ Optimized for cost-effective applications.
Application areas for micanite heaters
Micanite heating elements are used in numerous industries where high temperatures play a role:
- Plastics processing (e.g. thermoforming, extrusion, injection molding)
- Industrial furnaces and heat treatment
- Packaging industry (e.g. heat sealing, food packaging)
- Aerospace (e.g., de-icing systems, component heating, satellite components)
- Research and development (e.g. high-temperature tests, laboratory applications)
- Medical technology (e.g. analyzers, sterilizers)
- and much more.
Tailor-made heating solutions and sensors – cost-effectively produced in Germany
embro is Production Heating elements and heating mats, Sensor mats and more for the B2B marketWe develop for you individual solutions and production cost-effective in Germany – for innovative industrial applications in Small and large production runs between 500 and 100.000 units. Learn more about our heaters.
Direct line to the experts
+49 (0)3745 75985-0