Custom-made textiles and technical embroidery that exactly meet your needs and specifications – this is what you get when working with Embro. We have the necessary attention to detail and know-how in order to create the perfect technical or smart textile product together with our customers. We do not want our customers to be merely satisfied – we want them to be thrilled about what we have been creating.
Discover the World of Smart Textiles
From Idea to Product: Understanding Our Product Development Process
We are always researching better and even more tailored solutions to develop high-performance technical textiles for you and your customers. Our innovative and highly trained experts ensure our further development in the field of smart and technical textiles.
How We Develop Your Product at Embro
Getting in touch and consultation
Contact us to discuss your idea.
We truly value each of our customers, and therefore we promise to get back to you within 48h after the first time you contacted us.Optimal product and process development
We find a solution for your idea and an optimal process chain in combination with existing know-how and new technologies. We select the best carrier material and the optimal layout for laying the conductive threads, strands, wires or heating conductors. In doing so, we always keep an eye on economic efficiency and functionality.
Releasing the layout
At this point it is up to you: Have we been able to bring all your specifications together in one layout?
Making prototypes
After we have received your approval, we start manufacturing your prototypes. Usually, it takes 2-3 weeks after the release of layout until you receive your prototypes.
Test your prototype
It is time for you to test your prototype thoroughly. After you have done so, we can discuss potential optimizations of the product. We are not done with our development work on this project until you are completely satisfied with your product.
Serial Production
As soon as you give us the go-ahead and as soon as all details and parameters are clear, we start with the serial production of your product. Moreover, we are content to know that we have managed to secure a new and strong partnership.
Further processing of your embroidered semi-finished products at Embro
Cutting Individual Components
Our CNC cutters with their mechanical cutting tools or our CO2 laser cutting systems cut even the most complicated layouts from textile surfaces effectively, with millimeter precision and at low cost.
Lamination & Laminating
Further processing of the embroidered semi-finished products is carried out by means of cold or hot lamination or lamination, depending on your requirements and the materials used.
Contacting & Sensor Integration
On request, we supply the semi-finished products with electrical connection, thermoswitches, NTC or other cable solutions – also with individual connector solutions.
Your Idea – Our Challenge in Product Development
Do you have an idea how to integrate one or more smart functions seamlessly and almost invisibly into your product to offer your customers even more convenience and product benefits?
Your products can do much more, for example with:
✓ A flexible but kink-resistant heating element.
✓ Sensors or electrodes on a biocompatible carrier material
✓ Sensors or antennas seamlessly integrated into washable textiles
✓ Highly flexible circuit boards and cable harnesses – even in demanding environments
✓ A targeted reinforcement made of carbon or other fibers
With our experience, this is already possible today! Contact us to find an embroidered solution for your idea as well.
Highest Quality Standards
Our Quality Management
It is our conviction that all of our products and services must excel in terms of their quality. We understand that we can only gain and maintain the trust of our customers when complying with the highest standards. Hence, we have always adhered to international standards. While doing so, we continuously evaluated and improved our business, development, and production processes. In order to document our efforts when it comes to quality management, we decided to become certified under DIN EN ISO 9001 in 2014. Since our commitment to working to the highest standards has not changed, TÜV Süd was able to certify us yet again.
Innovation with Responsibility
Embro Technical Textiles are Sustainable and Resource-saving
All technical textiles that we produce for you in the form of heat mats, smart textiles, textile sensors and flexible circuit boards are sustainable compared to conventional solutions and conserve resources. We rely on lightweight, textile carrier materials made of fleece, flax or cotton. The conductors we use have only a thin insulation of plastic and are only applied where the function is really necessary.
Production using innovative embroidery technology requires few resources. The electricity for this is largely generated by our photovoltaic system. We produce in Germany at our location in Auerbach, which saves you long transport distances. Our products are durable and wear-free. The end of life of the product in which they are used defines the end of life of the technical textile. The materials can be easily disposed of.
Contact us!
Specialist for Smart Textiles
