From initial design to series production

Custom-made textiles and technical embroidery that meet your requirements down to the last detail: That's what you get at Embro. With meticulous attention to detail and the necessary expertise, we work with you to develop the perfect product in the field of smart and technical textiles. We want more than just your satisfaction: We want your enthusiasm!

Our process
Discover the World of Smart Textiles

Our product development process: From idea to finished product

We are constantly researching better and more tailored solutions to develop high-performance technical textiles for you and your customers. Our innovative and highly trained experts ensure our continued development in the field of smart and technical textiles.

This is how your product is created at Embro

Contact and consultation

Get in touch with us to discuss your idea.

We pride ourselves on a high level of customer focus. We promise you fast response times with initial contact within 48 hours.

Optimal product and process design

We will find a solution for your idea and an optimal process chain, combining existing know-how with new technologies. We select the best carrier material and the optimal layout for laying the conductive threads, strands, wires, or heating conductors. Throughout this process, we always keep cost-effectiveness and functionality in mind.

Release drawing

Now it's your turn: Do the data meet your expectations?

CNC data creation

We carefully create the necessary CNC data. This forms the basis for the production of your semi-finished products on our computer-controlled machines. embroidery machines with high productivity and repeatability.

Sample production

Once you give us the go-ahead, we will begin manufacturing the sample components. After your approval of the technical drawing, it typically takes 2-3 weeks until you can receive your samples.

Customer test

Time for a thorough test! We'll put your technical textiles through their paces. Afterwards, we'll discuss together whether any further improvements are needed. We're not satisfied until you are.

Serial Production

Once all parameters have been discussed and approved in detail, we will begin series production of your product and look forward to a long-term partnership!

Further processing of your embroidered semi-finished products at Embro

Further processing: Cutting of individual parts at the smart textile manufacturer Embro

Cut out individual pieces

Our CNC cutter with their mechanical cutting tools or our CO2 laser cutting systemn cuts even the most complicated layouts effectively, with millimeter precision and cost-efficiently from textile surfaces.

Learn more about our cutting technologies.

Further processing by means of cold or hot lamination or laminating at the manufacturer Embro

Covering & Laminating

The further processing of the embroidered semi-finished products is carried out according to requirements using Cold or hot lamination or laminating, tailored to your needs and the materials used.

Learn more about these technologies.

Further processing: Contacting & sensor integration at the smart textile manufacturer Embro

Contacting & Sensor Integration

We can deliver the following upon request Semi-finished products with electrical connection, thermal switches, NTC or other cable solutions – also with customized plug solutions.

Learn more about how to contact us.

Your idea – our challenge in product development

You have an idea of ​​how to seamlessly and almost invisibly integrate one or more smart features into your product, to offer your customers even more comfort and product benefits?

Their products can do much more, for example with:

✓ Flexible, yet kink-resistant Heating elements and heating mats
✓ Sensors or electrodes on a biocompatible carrier material
✓ Seamlessly blends into washable textiles integrated sensors or antennas
✓ Highly flexible printed circuit boards and cable harnesses – even in demanding environments
✓ One targeted reinforcement made of carbon or other fibers

With our experience, this is already possible today! Contact us to find an embroidered solution for your idea.

Contact us
Embro's technical embroidery for flexible heating elements, smart textiles, textile sensors & composite applications
Quality control - Smart textiles & heating elements from the manufacturer Embro
Quality control certificate - Smart Textiles & heating elements from the manufacturer Embro
Highest quality standards

Our quality management

From the very beginning, the quality of our products has been our top priority. We know that we can only earn our customers' trust if our services meet the highest standards. That's why we have always worked according to international industry standards and continuously reviewed and improved our processes.
To document our commitment to quality externally, we have had our quality management system, which has been in place since 2014, recertified by TÜV Süd according to the well-known DIN EN ISO 9001 standard:

Contact us
Innovation with responsibility

Embro's technical textiles are sustainable and resource-efficient.

All technical textiles that we offer you in the form of Heating elements and heating mats, Smart textiles, textile sensors and flexible printed circuit boards manufacture are compared to conventional solutions sustainable and conserve resourcesWe are focusing on lightweight, textile backing materials made of non-woven fabric, flax, or cotton. The ladders used have only one thin insulation They are made of plastic and are only applied where the function is actually necessary.

The Production through innovative Embroidery technology It requires few resources. Our photovoltaic system generates most of the electricity it needs. We produced in Germany Our products are located in Falkenstein, which saves us and you long transport routes. durable and wear-freeThe end of life of the product in which they are used defines the end of life of the technical textile. The materials used must not disposed of in a complicated way .

Contact us
Embro's technical textiles are sustainable and resource-efficient.

Technical embroidery
is our passion

We offer our customers a wide range of technologies, enabling us to cover the entire spectrum of technical embroidery. We're confident we have the right solution for your needs.

Learn more about our embroidery technologies
Specialist for Smart Textiles

Products & Technologies

Heating textiles: Flexible electric heating elements & heating mats for industry from Embro

Heating elements & heating mats

Functional technical textiles for medical devices from Embro

E-textiles
for medicine

Textile sensors & antenna structures from Embro

Textile sensors & antenna structures

Smart textiles & conductive tapes from Embro: wearable e-textiles

Smart textiles
& Wearable Textiles

Tailored Fibre Placement for fiber composite components from Embro

Tailored Fiber Placement for Fiber Composite Components