Electric heating elements for your industrial application

Are you looking for a custom electric heating element for your industrial application that is

✓ is lighter and less expensive than a silicone heat mat?
✓ is more flexible and kink-resistant than an electric heating foil?
✓ is larger and more individual than a classic panel heating element?
✓ you can define freely in terms of shape, size and heating power and have it produced economically in Germany or Europe?

Then Embro’s electric heat mats are a powerful alternative for your conventional heating element! As a developer and manufacturer, we produce flexible heating elements in medium and large quantities “Made in Germany” and “Made in Europe”.

Made in Germany + Made in Europe

Flexible heating elements & electric heat mats

Flame-retardant heat mats for seat heaters manufactured by Embro

Efficient + cost-effective alternative in serial production

We develop and produce custom electric heating elements and heat mats for you, ideal for manufacturers who need flexible heating solutions in series. Our innovative embroidery technology enables the integration of highly flexible heating conductors on textile and other flexible substrates, ideal for your industrial application.

Customisation for maximum efficiency:

You define the shape, size and heating power, we realise your requirements with the highest precision. Whether small series from 500 pieces or large series with up to 100,000 custom heating elements – our production guarantees you consistent quality, maximum repeat accuracy and efficient manufacturing made in Germany and made in Europe.

With Embro, you receive high-quality, custom heating elements that can be perfectly integrated into your products. Contact us now for your customised heating solution!

Custom heating elements: tailored to your requirements

✔ Customised production: No standard products, but custom heating elements tailored precisely to your technical requirements.
✔ Flexible production quantities: Efficient serial production from 500 to 100,000 units, tailored to your needs.
✔ Made in Germany & Europe: High-quality production with precise quality standards and short delivery times.
✔ Precise manufacturing technology: Technical embroidery for durable, precise and powerful electric heating elements.
✔ Energy-efficient heating systems: Optimum heating performance with minimum energy consumption for sustainable industrial applications.
✔ Cost-efficient series production: Scalable and economical manufacturing processes for low unit costs.
✔ Maximum design freedom: Customised shape, size and heat output thanks to modern production techniques.

Electric heating elements for industry

As an experienced manufacturer of heat mats, Embro offers you high-performance electric heating elements and flexible heat mats for industrial applications. Our products are characterised by maximum adaptability, high performance and sustainable serial production, ideal for manufacturers who focus on quality and efficiency.

☑ High dielectric strength: > 1,500 V for maximum electrical safety
☑ Customised sizes: up to 2,500 x 7,500 mm or up to 10,000 mm depending on requirements and product
☑ Flexible & robust: air-permeable, kink-resistant and durable
☑ Quick sampling: prototypes for efficient product development
☑ Sustainable series production: resource-saving production of large quantities

Flexible heating element, electric heat mat up to 10,000 mm for further processing manufactured by Embro

Perfect for your industrial application:

As a manufacturer of electric heat mats, we develop customisable heating systems for industrial products that require even, efficient and long-lasting heat distribution. We work with you to select the optimum carrier material for your application. Our flexible heating elements can be equipped with temperature sensors, self-adhesive equipment or plug-in solutions for easy integration into your products.

Trust Embro as your supplier for custom electric heating elements and flexible heat mats!

Electric heat mats: The economic alternative to silicone heat mats, heat foils, heat films, heat tapes, heating fabrics and surface heating elements

As a manufacturer of heat mats, we work with you to develop high-performance electric heating elements for industrial applications. Our flexible heat mats are an efficient alternative to silicone heat mats, heat foils and heat tapes and impress with their lightweight design, mechanical resilience and even heat distribution.

Whether in the automotive sector, medical technology or industry, our custom heating elements enable economical serial production of heating elements and heat mats that can be quickly and easily integrated into your product. Find the best alternative for your application!

Silicone heat mats or textile, electric heat mats manufactured by Embro

Instead of silicone heat mat

Lightweight and inexpensive textile heat mat from Embro

In the temperature range up to 200 °C, a textile heat mat from Embro scores with its lower weight. The production is significantly cheaper compared to the silicone heat mat.

Heat foils or textile, electric heat mats manufactured by Embro

Instead of heating foil or heating film

Flexible textile heating element from Embro

Embro textile heat mats are more flexible and more resistant to buckling than heat foils or heating films. They can withstand higher surface outputs and operating temperatures.

Instead of heat tapes

Large and flexible heat mats from Embro

Electric heat mats from Embro offer even heat distribution over large areas. In contrast to heat tapes, they are more flexible, mechanically more resilient and customisable. Perfect for industrial applications that require an efficient and durable heating solution.

Flexible connecting elements as elasticated embroidery pattern with double wire manufactured by Embro

Instead of surface heating element or heating fabric

Electric heat mat from Embro

We produce electric heat mats up to 10,000 mm with suitable carrier materials for your application. The heat conductors achieve very high dielectric strength with high quality, chemically resistant insulation.

Custom heating elements: You define, we deliver for you:

Shape: all standard shapes, 3D heating elements, customized shapes
Size: up to 2.500 x 7.500 mm
Carrier material: Woven fabrics, elastic knitted & knitted fabrics, nonwoven fabrics, films, mesh constructions, high temperature fabrics, alu laminated glass fabrics etc.
Temperature: 20 – 200°C
Operating voltage: 1 – 400 V, e.g. 12V heating elements, 24V heat mats or 230V heating foils
Heat output and exact positioning can be precisely defined

Do you need a custom heating element for your product? We are looking forward to your ideas!

Flexible heating elements for your production

Electric heat mats for industrial applications manufactured by Embro

Heat mats for infrared heaters

Optimize your B2B products with our electric heat mats. As a professional series manufacturer, we offer you innovative and efficient heating elements that are tailored to your needs and those of your customers. Rely on our years of experience and expertise. More performance for your infrared heating.

Flexible electric heating elements for seat heaters manufactured by Embro

Surface heating element for automotive

Textile heating elements are in great demand in the automotive industry. They can be easily processed, are flexible and remain movable (kink-resistant). The tension is individually adapted to your requirements in the development process and suitably distributed and designed for the desired surface.

Elements for heated clothing - Smart Textiles manufactured by Embro

Heating fabrics for heated clothing

Enhance the performance of your products with high-quality heating fabrics. As a leading supplier, we develop innovative heating elements for heated clothing that guarantee your customers maximum comfort. Benefit from our experience and rely on quality, reliability and durability.

Do you need a custom heating element for your product? We are looking forward to your ideas!

Properties of embroidered electric heat mats

High-performance heating technology for industrial applications

As a manufacturer of electric heating elements, Embro offers innovative, flexible heating elements that are customised for industrial applications. Thanks to state-of-the-art embroidery technology, they enable even heat distribution, high energy efficiency and maximum adaptability, ideal for the automotive sector, medical technology, mechanical engineering and smart textiles.

Temperature resistance up to 400 °C

Suitable for high temperature applications

Lightweight & robust

Perfect for mobile applications

Precise and homogeneous heat distribution

Prevents hotspots, optimises efficiency

Electronic control with thermal switch

Safe, precise control

Flexible temperature design

Uniform surface heating or targeted heating of individual areas

Various insulation levels

Uninsulated, single or double insulation for maximum safety

Customisable integration

For sewing in (e.g. seat heaters, smart textiles) or gluing in (self-adhesive variants for mechanical engineering, medical technology)

Highly flexible & kink-resistant

Ideal for mobile or heavy-duty applications

Thanks to resource-saving serial production in Germany and Europe, Embro develops and produces custom heating elements in small and large series, ideal for manufacturers looking for high-quality industrial heating solutions.

Rely on durable, high-performance heat mats – customised for your application!

Series production of heat mats for installation as seat heating in all types of commercial vehicles at Embro

Serial production: efficient production for your requirements

As a manufacturer of electric heating elements, Embro offers economic serial production from small series of 500 units to large series of 100,000 units. Thanks to precise CNC embroidery technology, we guarantee consistently high quality, optimum heat distribution and efficient production in Germany and Europe. Our flexible heat mats are ideal for industrial applications that require a reliable and cost-efficient solution.

Much loved: seat, interior and interior heating Heating elements for Automotive & Mobility

Custom heating elements: perfectly integrated into your product

Embro develops custom electric heating elements that are precisely tailored to your technical requirements. Whether medical technology, the automotive industry or smart textiles, our flexible heat mats can be customised in terms of size, shape and heat output. They are available as sewing, adhesive or plug-in components and enable homogeneous heat distribution, precise temperature control and high efficiency.

Let’s work together to realise the optimum heating solution for your industrial application!

Many applications for our electric heating elements

Our flexible heating elements and electric heat mats are versatile and offer customised heat for industrial and commercial applications. Thanks to their high adaptability, energy efficiency and robustness, they are used in numerous industries:

Medical & Wellness: Heatable treatment couches, therapy overlays and heat applications for medical devices.

Furniture industry: Seat heaters for ergonomic chairs, comfort furniture and luxurious living concepts.

Commercial vehicles & aviation: Seat heaters for vehicle interiors, anti-icing systems for aircraft seats and de-icing solutions.

Industry & Mechanical Engineering: Precise temperature control for tools, machine components, tanks and industrial heating systems.

Caravan & Outdoor: Heat mats for motorhomes, boats, heated sleeping systems and outdoor equipment.

Textile industry & smart textiles: Integration in functional clothing, heatable jackets, gloves or technical textiles.

Logistics & transport: Frost protection systems for temperature-sensitive goods and goods in transit.

Our custom electric heating elements can be precisely tailored to your application – for efficient, durable and economical heating solutions. Contact us for customised advice!

Custom heating elements Made in Germany
& Made in Europe

Embro is a developer and manufacturer of high performance electric heat mats for further processing in your product.

Embro electric heating elements are lightweight, kink-resistant and can be manufactured at low cost.

Textile heat mats with embroidered heat conductors convince with these advantages:

✓ Heating elements with individual shape, size & heating power
✓ Large selection of flexible carrier materials for your application
✓ Development of a suitable layout for your requirements
✓ Particularly large mats up to 10,000 mm possible
✓ Production of large and small series with high productivity and repeatability

Are you looking for a custom heating element for your innovative application? Choose Embro as your developer, manufacturer and supplier!

Our production process – from the idea to serial production

At Embro, we accompany you from the initial concept idea to the high-quality serial production of your electric heating elements. Thanks to state-of-the-art production technologies and precise quality controls, we guarantee custom heating elements that can be perfectly integrated into your product.

Consulting & concept development – analysing your requirements and developing a customised solution that is precisely tailored to your application.

Prototype production – Production and validation of an initial sample for fast and reliable functional tests.

Serial production – Efficient production with state-of-the-art CNC embroidery technology for consistent quality and scalability.

Quality inspection – Rigorous final inspections ensure the highest product standards and reliable function and performance.

Logistics & delivery – On-time delivery worldwide, exactly to your production requirements.

Your partner for customised heating technology

Are you looking for a reliable manufacturer for the series production of your electric heating elements? Contact us now! Together we will develop the optimum heating solution for your application – economic, efficient and flexible.

We manufacture textile heat mats & heating elements for these applications and many more:

Heating fabric for heated clothing & mobile solutions
- Jackets, gloves, socks, shoes
- Outdoor clothing & sleeping bags
Heating foils & silicone heating foils for food distribution, heatable delivery bags and transport containers
Heating elements for medical technology, for therapy devices and upholstered couches
Heat mats for infrared heaters & infrared radiators, as well as wall and ceiling heaters
Battery heaters for mobile battery packs and other industrial solutions
Seat heaters for passenger cars, commercial vehicles and furniture industry
Panel heating elements for automotive sector, e.g.
- Headlining heaters
- Interior heating solutions
- Steering wheel heaters
- Battery heaters for temperature control of batteries / lithium cells
Electric heat pads for seat cushions & upholstery
Highly flexible heat mats for home, camper and caravan applications
- as floor heating or for heating interiors
- as bed covers & mattress heating
- for tank heating, e.g. for water tanks
Heat pad for outdoor activities
Silicone heat mats for industry & plant engineering
- Process heat in machines and equipment
- Heating jackets and container heating of temperature-sensitive substances during transport and on-site storage

Markus Flechsing

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Flexible heat mats for pipe trace heating systems as frost protection manufactured by Embro

12. June 2024

Flexible heating mats as pipe trace heating – frost protection

Frost protection with pipe trace heating ► Cost-effective series production ✓ flexible heating conductor for easy installation