Heat foils and innovative alternatives

You are looking for a heating element that

✓ is more robust and resistant to mechanical stress?
✓ is more flexible and individually adaptable to complex shapes and surfaces?
✓ reliably reaches highertemperatures of up to 200 °C?
✓ is sustainably manufactured and produced cost-effectively?

Embro's electric heat mats are the ideal alternative to heating films! As an experienced developer and manufacturer, we offer customized, flexible heating elements that perfectly meet your requirements – in small and large series, "Made in Germany and Europe".

More flexible, more robust, and more cost-effective

Electric heat mats vs. heating foils – The better choice for your industrial application

Heating films or textile electric heating mats?

Choosing the right heating technology can be crucial to the success of your products. Heating films are an established technology, but often reach their limits in more demanding applications. Embro's textile electric heating mats, on the other hand, offer maximum flexibility, greater robustness, and uniform heat distribution – even in dynamic or complex environments. Their adaptable design and efficiency make them the ideal alternative for manufacturers who value durability, sustainability, and precise performance.

Make the choice that will advance your products – with heating mats from Embro!

Now new at Embro: PTC heating foils

The ultra-flat complement to our embroidered heating mats.

For applications where minimal height, self-regulating behavior and uniform heat distribution are important, we now also offer PTC heating films The flat heating elements are easy to integrate, require no external control and are ideally suited for battery, medical and device technology.

Learn more about PTC heating films

Are you familiar with one or more of these challenges regarding your heating films?

✓ Is the mechanical susceptibility Your heating films are a problem because they can be damaged by bending or stress. slightly damaged can be?
✓ If you encounter any problems during the Temperature performance Are there limits because heating films can only reach moderate temperatures of up to 80 °C?
✓ Do you have Problems with hotspots or overheating, because the heat distribution of your heating films is influenced by the environment?
✓ Is the adaptability your heating films limited, meaning you have to make compromises when it comes to individual or complex product requirements?
✓ Does the integration of heating films into your products prepare you? additional work and costs, because they often special protective measures require?
✓ Does it affect the Environmental pollution caused by plastics Are you making efforts to produce more sustainably with your heating films?

Then the electric heating mats from Embro are the solution!

Our electric heating mats were developed to solve these typical problems. They offer not only a a more robust and flexible alternative, but also are efficient, adaptable and environmentally friendlyRead on to learn more about the benefits our heating mats offer specifically for your applications.

Contact us today and find out how Embro can optimize your processes and products!

Electric heating mats vs. heating films – a comparison of two technologies

Heating films and electric heating mats are two common technologies for heat generationHowever, these heating elements differ significantly in their properties and applications. Heating films are appealing due to their flat and lightweight design, but are more susceptible to mechanical stress and have limited temperature output. Embro's textile electric heating mats, on the other hand, offer a robust and flexible alternative. They are customizable in shape, size, and heating power, making them ideal for dynamic and demanding applications. Furthermore, they are characterized by a longer lifespan, even heat distribution, and more environmentally friendly manufacturing.

Discover why Embro heating mats are the better choice!

Heating foils

Heating films often consist of made from plastics such as polyimide or PET, the one thin and lightweight construction enable. They offer a uniform heat distribution, but prone to mechanical damage such as bending or tearingThe materials are difficult to recycle, which makes them less environmentally friendly Heating films are particularly suitable for Applications with moderate temperatures up to 80 °C.

Textile electric heating mat as a flexible alternative to silicone heating mats

Embro electric heating mats

Embro electric heating mats consist of textile materials such as woven or knitted fabrics, which have a high flexibility and robustness ensure. The carrier material enables kink-resistant and durable products, the customized can be. Temperatures of up to 200 °C and sustainable production are a A more environmentally friendly and versatile alternative to heating films.

Whether in the automotive industry, medical technology, or smart textiles: Embro's electric heating mats are a robust, flexible, and powerful alternative to heating films. They offer higher temperature resistance, individual customization options, and uniform heat distribution – perfect for demanding applications where heating films reach their limits.

At a glance: The advantages of electric heating mats

Cost efficiency: Lower production and material costs compared to silicone heating mats, which increases cost-effectiveness.

Flexibility and adaptability: High adaptability in shape, size and heating power, ideal for customized industrial applications.

Light weight: Low weight, which simplifies installation and integration into products and reduces overall costs.

Scalable series production: Flexible production of small to large series with high precision and repeatability.

Robustness and durability: High flexural strength and dynamic load capacity for long-term use.

Efficient heat distribution: Even and rapid heating for optimal heating performance at low energy costs.

Resource-saving production: Environmentally friendly production processes and material savings.

Made in Germany: Production and quality assurance according to German standards, which stand for reliability and durability.

Do you need a specific heating element for your product? We look forward to hearing your ideas!

Technical specifications in comparison

Robustness and flexibility
Temperature range
heat distribution

Read more here

Economic efficiency and environmental compatibility compared

Lower production costs
Sustainability

Read more here

Application areas in comparison

Flexibility of the heating mats
Limitations of heating films

Read more here

Safety and durability in comparison

resistance
Risks associated with heating films

Read more here

Heating mat for control cabinet heating from the manufacturer Embro

Comparison of technical specifications

An examination of the technical properties reveals significant differences between heating films and electric heating mats. These differences have a decisive influence on the suitability of the technologies for specific applications.

Robustness and flexibility

Embro's electric heating mats offer high flexibility and robustness thanks to their textile backing material. They withstand dynamic loads such as creasing or bending and remain functional even under heavy use. In contrast, heating films are more susceptible to mechanical damage and less suitable for applications requiring movement or uneven surfaces.

Temperature range

Heating films typically reach a maximum operating temperature of 80 °C and reach their limits under higher demands. Embro's electric heating mats, on the other hand, can easily handle temperatures of up to 200 °C, making them ideal for demanding industrial applications.

heat distribution

Electric heating mats ensure even and efficient heat distribution thanks to the precise integration of heating conductors. Hotspots and overheating are avoided, even on complex or insulating surfaces. While heating films provide homogeneous heat on flat surfaces, they struggle in uneven or thermally demanding environments.

With these technical advantages, Embro's electric heating mats are the ideal choice for manufacturers seeking reliability, flexibility and high performance.

Economic efficiency and environmental compatibility

Economic and ecological aspects are playing an increasingly important role in choosing the right heating technology. Embro's electric heating mats score points with both low production costs and a sustainable selection of materials.

Lower production costs and mass production

Electric heating mats are made from textile materials that are not only lighter but also more cost-effective than the plastic materials often used for heating films. efficient manufacturing technology Embro also enables a Economical series production in small and large series from 500 to 100.000 units, which can reduce the overall project costs.

Sustainability

Heating films are typically made of plastic-based materials such as polyimide or PET, which are difficult to recycle and leave a larger environmental footprint. Embro's electric heating mats, on the other hand, are based on more sustainable materials that are easier to recycle and integrate more effectively into environmentally friendly production concepts. Furthermore, the longer lifespan of these heating mats helps conserve resources and minimize waste.

With these advantages, Embro's electric heating mats offer a future-proof solution that convinces manufacturers both economically and ecologically. Make a decision that reduces your costs while protecting the environment!

Learn more about alternatives to heating films.

Electric heating mats for upholstery heating of medical beds from the manufacturer Embro

Upholstery heating: Flexible heating mats for medical treatment tables and the furniture industry from Embro

Upholstery heaters ► Flexible heating mats ► for the furniture industry ► and medical therapy and wellness couches

Heated food transport container with heating mat from the manufacturer Embro

Heated food transport containers with cost-effective heating mats

Heated food transport containers ► with electric heating mats ► cost-effective and safe ► perfect food temperature control

Ultra-lightweight heating elements for heated delivery bags

Heated shipping bags ► Ultra-lightweight heating elements ✓ Cost-effective production ✓ Continuous maintenance of the heat chain

Cost-effective heating mats for control cabinet heating in industrial applications

Control cabinet heaters ► Cost-effective for industrial applications ✓ Temperature control in demanding environments

Heating mats for underfloor heating in transport vehicles (train, bus, airplane, tram) from the manufacturer Embro

Underfloor heating solutions in transport vehicles

Underfloor heating solutions in transport vehicles ► Airplanes, buses, trains, trams ✓ Comfortable warmth for passengers and crew

Electric heating mats as heating jackets for barrel or container heating in industry from the manufacturer Embro

Industrial heating jackets and barrel heaters

Cost-effective, flexible heating jackets for IBC containers as frost and crystallization protection ✓ Protection class 2 ► Learn more!

Heating elements for Automotive & Mobility

Highly sought after: Heating elements for interior design ► easy processing ✓ flexible & kink-resistant ✓ homogeneous heat

Embro's flexible electric heating elements: Series production of heating mats for seat heaters

Series production of heating mats for commercial vehicles

Textile-based heating mats ► for installation as seat heating in all types of commercial vehicles ✓ High production volumes ✓ Low voltage 12/24 V

Battery heater: Heating mat for lithium-ion batteries and accumulators from the manufacturer Embro

Heating mats for lithium-ion batteries and accumulators

Preheating, pre-warming or continuous heating ► textile heating mats for batteries and accumulators ✓ Top quality & service

Application areas in comparison

The application possibilities of heating films and electric heating mats differ significantly, particularly in terms of flexibility and application complexity. Embro's electric heating mats offer manufacturers considerably more options due to their versatility.

Flexibility of the heating mats

Electric heating mats are ideal for demanding projects requiring dynamic movements, complex shapes, or irregular surfaces. They are used in the automotive industry (e.g., seat heaters or battery heaters), in medical technology (e.g., heated treatment tables), and for smart textiles (e.g., heated clothing). Their high adaptability allows them to be precisely tailored to the specific requirements of the products.

Limitations of heating films

Heating films are particularly suitable for simple, flat applications where no major modifications are required. Typical applications include underfloor heating, mirror dehumidifiers, or simple heating surfaces. However, due to their limited robustness and flexibility, they are less suitable for more complex or dynamic applications.

Embro's electric heating mats enable even demanding projects to be implemented efficiently and reliably. Their versatility makes them the first choice for many industrial applications.

Heated textiles: Heating films or textile, electric heating mats from the manufacturer Embro

Safety and durability compared

Safety and durability play a key role in the selection of heating elements. Here, Embro electric heating mats offer significant advantages over heating films.

Durability of the heating mats

Embro electric heating mats are characterized by their high resistance to mechanical stress. They are kink-resistant and robust enough to function reliably in dynamic applications. Even with intensive use and repeated movements, they maintain their performance and guarantee a long service life. This reduces maintenance and increases the reliability of your products.

Risks associated with heating films

Heating films, due to their delicate material, are more susceptible to damage from bending, tearing, or strong mechanical stress. In demanding environments, these vulnerabilities can not only impair functionality but also lead to safety risks such as overheating. For manufacturers, this often means additional effort for protective measures or compromises in product design.

With electric heating mats, you're choosing a safe and durable technology that effortlessly withstands the challenges of demanding applications. Benefit from a robust heating solution that combines reliability and efficiency.

Heating mat for lithium-ion batteries and accumulators from the manufacturer Embro

Summary: Why electric heating mats are the better choice

Embro's electric heating mats offer decisive advantages over heating films, making them the optimal choice for numerous industrial applications. Flexibility and robustness allow one easy integration into dynamic and complex products, With a wide temperature range up to 200 °C and an precise heat distributionThey meet the highest performance requirements. Furthermore, they impress with lower production costsn, a more sustainable material selection and longer lifespanr – a win for your company and the environment.

Compared to heating films, electric heating mats are more versatile, durable, and reliable. They meet demanding challenges without compromising safety or efficiency.

Contact us now and let's develop a customized heating solution together that will take your products to a new level!

Flexible electric heating elements and heating mats from Embro: textile heating coats as an alternative to foil heating and foil heating elements.

Features of embroidered electric heating mats

Embro's technically embroidered flexible heating elements and electric heating mats are suitable for many industrial applications. They offer the following advantages:

Temperatures up to 400 °C are possible
Very fast and homogeneous heat distribution
Electronically controlled with thermal switch
Uniform temperature distribution or partial heating
Uninsulated, single insulated or double insulated
Suitable for sewing in (seat heating or technical textiles) or gluing in with adhesive or self-adhesive backing.
Highly flexible & kink-resistant

Flexible heating elements Made in Germany

Embro is Developers and manufacturers High-performance heating mats for further processing in your product.

Embro's electric heating elements are lightweight, kink-resistant, and inexpensive to manufacture.

Textile heating mats with embroidered heating conductors offer these advantages:

✓ Heating elements with individual shape, size & heating power
✓ Wide selection of flexible carrier materials for your application
✓ Suitable layout for your requirements
✓ Extra-large mats up to 10.000 mm possible
✓ Production of large and small series with high productivity and repeatability

Heated work surfaces ► cost-effective ► efficient ► numerous sizes & customizable ► Made in Germany

Markus Flechsing

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Heat foils and innovative alternatives

Electric heat mats vs. heating foils – The better choice for your industrial application

Now new at Embro: PTC heating foils

Are you familiar with one or more of these challenges regarding your heating films?

Electric heating mats vs. heating films – a comparison of two technologies

Heating foils

Embro electric heating mats

At a glance: The advantages of electric heating mats

Comparison of technical specifications

Robustness and flexibility

Temperature range

heat distribution

Economic efficiency and environmental compatibility

Lower production costs and mass production

Sustainability

Learn more about alternatives to heating films.

Upholstery heating: Flexible heating mats for medical treatment tables and the furniture industry from Embro

Heated food transport containers with cost-effective heating mats

Ultra-lightweight heating elements for heated delivery bags

Cost-effective heating mats for control cabinet heating in industrial applications

Underfloor heating solutions in transport vehicles

Industrial heating jackets and barrel heaters

Heating elements for Automotive & Mobility

Series production of heating mats for commercial vehicles

Heating mats for lithium-ion batteries and accumulators

Application areas in comparison

Flexibility of the heating mats

Limitations of heating films

Safety and durability compared

Durability of the heating mats

Risks associated with heating films

Summary: Why electric heating mats are the better choice

Features of embroidered electric heating mats

Flexible heating elements Made in Germany

Are you interested in textile heating mats?

Flame-retardant electric heating elements for seat heating in industry and aviation

Industrial heating mats for heating jackets – flexible, textile heating elements from manufacturer Embro

Battery heating for lithium-ion batteries: Heating mats for OEMs

Electric heating mats for containers, shelters & living modules – mass production Made in Germany

Micanite heating elements: High-temperature heating solutions for demanding applications

Cost-effective and flexible heating mats for heated work surfaces

All Products & Embro Technologies

Textile sensors & antenna structures

E-textiles for medicine

Smart textiles & Wearable Textiles

Tailored Fiber Placement for Fiber Composite Components

E-textiles
for medicine

Smart textiles
& Wearable Textiles