Micanite heating elements: High-temperature heating solutions for demanding applications
Do you need heating elements for extreme temperatures above 200 °C (392 °F) up to a maximum of 600 °C (1112 °F)? Our micanite-insulated panel heating elements, also known as mica heaters, can withstand extreme temperatures. This high power density and robustness makes them the ideal choice for industrial applications where reliable and durable heating solutions are required under high temperature conditions.
High-temperature heating elements with micanite & textile heat mats
At the heart of our high-temperature heating elements is micanite, a natural mineral whose exceptional insulating properties remain unchanged even at several hundred degrees Celsius. Its structural integrity and insulating properties guarantee long-lasting and reliable performance.
By combining the outstanding thermal properties of micanite with state-of-the-art manufacturing technologies, we create heating elements of the highest precision. Our specially developed heat mats, embedded between two micanite plates, ensure homogeneous heat distribution and form a robust and highly efficient heating element.
Customized flexible micanite heating elements / mica heaters with CNC technology
Our CNC technology enables the production of customer-specific shapes and sizes, including complex geometries with precise cuts, which can be realized using our laser cutting systems, for example. We also use CNC embroidery machines to lay the heating conductor onto textile carrier material with millimeter precision.
This enables us to offer flexible micanite heating elements that are precisely tailored to our customers’ requirements. The heating elements have a comparatively lightweight design and therefore contribute to weight reduction in applications where this is crucial. At the same time, they are optimized for efficient and space-saving solutions, with easy handling and installation.
Advantages of our heat mats or heating elements for micanite heaters
Chemical resistance:
✔ Insensitive to chemical reactions and resistant to aggressive liquids.
✔ Withstands even corrosive substances and solvents without decomposing.
✔ Offers lasting stability in chemically demanding environments.
Durable and resistant:
✔ Designed for a long service life and withstands even the toughest operating conditions.
✔ Robust and reliable, even under continuous use.
✔ Offers exceptional durability, reducing downtime and maintenance costs.
Resistant to extreme conditions:
✔ Withstands extreme temperatures and high pressure without losing its shape or function.
✔ Ideal for applications requiring high thermal and mechanical loads.
✔ Provides reliable performance in environments with high temperature fluctuations and pressure conditions.
Electrical insulation:
✔ Provides excellent electrical insulation and protects against short circuits.
✔ Ensures safe and reliable electrical isolation.
✔ Indispensable for applications where electrical safety is of the utmost importance.
Thermal insulation:
✔ Minimizes heat loss and improves energy efficiency.
✔ Provides an effective thermal barrier.
✔ Helps to distribute heat evenly.
Cost-efficient compared to pure mica panels:
✔ Offers the benefits of mica at an affordable price.
✔ An economical solution without compromising on performance.
✔ Optimized for cost-efficient applications.
Areas of application for micanite heaters
Micanite heating elements are used in numerous industries in which high temperatures play a role:
- Plastics processing (e.g. thermoforming, extrusion, injection molding)
- Industrial ovens and heat treatment
- Packaging industry (e.g. heat sealing, food packaging)
- Aerospace (e.g. de-icing systems / anti-icing, component heating, satellite components)
- Research and development (e.g. high-temperature tests, laboratory applications)
- Medical technology (e.g. analysis devices, sterilizers)
- and much more
Tailor-made heating solutions and sensors – produced cost-effectively in Germany
Embro is a manufacturer of heating elements, sensor mats and more for the B2B market. We develop customized solutions for you and produce cost-effectively in Germany – for innovative industrial applications in small and large series of between 500 and 100,000 units. Find out more about our heating elements.
Direct line to the experts
+49 (0)3745 75985-0