Efficient series production & logistics of smart textiles

We develop and produce for you in Small and large production runs between 500 and 100.000 units:

✓ Flexible electric heating elements and heat mats
✓ Textile sensors and antennas
✓ Sensor mats and smart e-textiles
✓ Smart Textiles
✓ Flexible Electronics

as semi-finished products for innovative industrial and medical applications – using technical embroidery on high-performance CNC embroidery machines.

We look forward to implementing your innovative ideas with you.

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Your specialist for the series production of smart textiles

Reliable production for innovative textile technologies and smart applications

Embro stands for innovative products, maximum reliability, and a wide range of technologies. The core of our production consists of... CNC embroidery machines, which cover the entire field of technical embroidery. These machines enable us to develop precise and versatile products – from the production of flexible heating elements and sensor technologies to complex solutions.

With our modern machinery and a wide range of multi-head machines, we efficiently produce both small and large series – with Quantities between 500 and 100.000Every semi-finished product we manufacture meets our standards. high quality standards from durch Use of state-of-the-art technologies and high-quality materialsTo meet the growing demands of our customers, we are continuously expanding our production capacities, investing in the latest technologies and implementing new manufacturing processes.

Join us in shaping the future of textile technology – let's bring your ideas to life together!

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Advantages of our high-performance CNC embroidery machines

CNC embroidery machines in the production of smart textiles from the manufacturer Embro

Large production capacity: The use of numerous multi-head machines enables the efficient handling of extensive projects and the simultaneous and cost-effective production of multiple parts – from small parts in the centimeter range to large parts of several meters.

Material variety: They are suitable for a wide variety of textile substrates such as nonwovens, films, flax and cotton, onto which conductive threads, finest strands, wires or heating conductors can be reliably applied.

Scalability: Flexible machine configurations allow for adaptation to changing requirements and increasing production volumes. The machines can be adjusted to customer-specific requirements in order to implement tailored solutions for special applications.

CNC embroidery machines in the production of smart textiles from the manufacturer Embro

Wide range of applications: They enable technical embroidery for a wide range of applications, from heating elements and sensors to structural reinforcements and complex solutions.

High precision: Thanks to CNC control, we achieve exact and reproducible results with very high accuracy.

Efficiency: Multi-head machines significantly accelerate the manufacturing process and reduce production times.

Sustainability: Through optimized processes and the use of environmentally friendly materials, we actively contribute to resource conservation.

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We produce for you cost-effectively and in series

Heating textiles: Flexible electric heating elements & heating mats for industry from Embro

Heating elements & heating mats

Textile sensors & antenna structures from Embro

Textile sensors & antenna structures

Functional technical textiles for medical devices from Embro

E-textiles
for medicine

Smart textiles & conductive tapes from Embro: wearable e-textiles

Smart textiles
& Wearable Textiles

Tailored Fibre Placement for fiber composite components from Embro

Tailored Fiber Placement for Fiber Composite Components

Precise cuts for the highest demands

Our advanced cutting systems set standards in textile processing. Equipped with camera-based technologies, they guarantee the fast and precise separation of embroidered elements. Whether we are using our CNC cutter with mechanical cutting tools or the state-of-the-art CO2 laser cutting systems In both cases, we achieve exceptional precision and efficiency.

Our systems are designed to process a wide variety of materials. They effortlessly handle conventional synthetic fibers and specialized technical textiles, such as composite materials and laminated fabrics with self-adhesive film.

Laser cutting system: Edge processing to prevent fraying and splitting

A key feature of laser technology is the way it processes material edges. By fusing the edges, unwanted fraying and the unraveling of textiles are reliably prevented. This not only ensures an attractive appearance but also increases the durability and functionality of the semi-finished products.

With our cutting systems, we ensure that your projects are implemented efficiently and precisely, thus providing you with the basis for high-quality results in the textile industry.

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Advanced hot lamination technology for optimal material bonding

The further processing of the embroidered semi-finished products is carried out according to requirements using Cold or hot lamination, tailored to your individual needs and the materials used. In the so-called "cold lamination" process, the heating elements are equipped with a self-adhesive backing, enabling efficient further processing by the customer.

With our state-of-the-art Hot laminating press We can effectively bond elements with additional materials. This process ensures that wires and strands are protected from external influences while simultaneously integrating specific properties such as patchability or electrical conductivity.

During processing, temperatures of up to 200 degrees are reached, resulting in a strong and lasting bond between the materials. This innovative technology opens up numerous possibilities for customizing and improving the products to maximize functionality and meet your requirements.

Laminate

The lamination technique used by Embro allows, for example, two textile surfaces under heat and pressure put together This process is used in the production of functional textiles. A second textile surface is laminated onto a specific component under pressure and heat to protect it. Further applications for protecting electrical and electronic components include the production of heating elements and flexible printed circuit boards.

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Contacting including sensor integration

We can deliver the following upon request Semi-finished products with electrical connectionIn addition to the many possibilities for placing different elements onto substrates using special embroidery techniques, Embro offers Splicing or soldering techniques for perfect and cost-effective connections. The parts are crimped or soldered together as standard.

The introduction of thermal switches, NTC or other cable solutions That's also no problem. Even special ones. Connector solutions This can be implemented. Therefore, the finished semi-finished products are plug & play ready upon delivery.

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Logistics: We deliver innovations to you – worldwide

Production & worldwide logistics for smart textiles from the manufacturer Embro

In-house logistics for maximum flexibility

With well-structured in-house logistics, we can quickly move materials between the various production stations and prepare finished products for shipment promptly. This ensures high flexibility throughout the entire supply chain.

We ensure a smooth delivery.

Once our finished products have passed our rigorous quality controls, we take care of their safe transport. Together with our reliable logistics partners, we organize worldwide delivery. This ensures that your goods reach their destination on time, undamaged, and without any complications.

We supply high-quality semi-finished products for your production – throughout Europe and worldwide.

Just-in-time, production-ready semi-finished products from Embro are available on the assembly line for your innovative products. Our worldwide and reliable logistics ensure this.

We deliver throughout Europe and worldwide, including to:

  • Germany, Austria and Switzerland
  • USA
  • Great Britain & Ireland
  • Scandinavia: Denmark, Sweden, Norway, Finland
  • and many other countries
Production and worldwide logistics of heating elements, sensor mats and smart textiles
Technical embroidery with wires and heating conductors for smart textiles and flexible heating elements

Development

We are constantly researching better and more tailored solutions to develop high-performance technical textiles for you and your customers. Our innovative and highly trained experts ensure our continued development in the field of smart and technical textiles.

Learn more about our development

Quality control - Smart textiles & heating elements from the manufacturer Embro

Quality control

From the very beginning, the quality of our products has been our top priority. We know that we can only earn our customers' trust if our services meet the highest standards. That's why we have always worked according to international industry standards and continuously reviewed and improved our processes.

Stranded wire, wires and heating conductors for smart textiles and flexible heating elements

Technical embroidery

We are your specialist for the Development and manufacturing of technical textiles & smart textiles using laying machinesWe lay conductive threads, strands, wires, or heating conductors onto substrates using computer-controlled machines. Fixation is achieved by... Sewing/embroidery technique.

Learn more about technical embroidery